| 高端專用裝備(鋰電/光伏/半導(dǎo)體制造領(lǐng)域)研發(fā)智造  |  電力資產(chǎn)(光伏電站/儲(chǔ)能電站)投資、開(kāi)發(fā)、建設(shè)、運(yùn)營(yíng) | 創(chuàng)新儲(chǔ)能產(chǎn)品研發(fā)制造、銷售與服務(wù) |
電話400-1635661/15629037640

中步擎天的小型激光劃片機(jī)

發(fā)表時(shí)間:2025-07-31 16:37

中步擎天的小型激光劃片機(jī)是光伏組件生產(chǎn)中的高效、精準(zhǔn)設(shè)備,以CTC-20型號(hào)為例,其核心參數(shù)與優(yōu)勢(shì)如下:

Chintiyan(zbqt) Energy New Energy's small laser scribing machine is a high-efficiency and precise equipment in photovoltaic module production. Taking the CTC-20 model as an example, its core parameters and advantages are as follows:

一、核心性能參數(shù)(I. Core Performance Parameters)

切割能力(Cutting Capability)

適用電池片尺寸:156×156mm至220×220mm,兼容單晶、多晶電池片及硅片。

Applicable cell size: 156×156mm to 220×220mm, compatible with monocrystalline, polycrystalline cells, and silicon wafers.

切割厚度范圍:0.12-0.22mm,適應(yīng)超薄片需求。

Cutting thickness range: 0.12-0.22mm, meeting the demand for ultra-thin wafers.

切割精度:±0.1mm,劃線寬度僅40μm,確保邊緣平整度。

Cutting accuracy: ±0.1mm, scribe line width only 40μm, ensuring edge flatness.

**劃片速度:500mm/s,作業(yè)節(jié)拍達(dá)2000pcs/h(以166mm電池片單片切一刀計(jì)算)。

Maximum scribing speed: 500mm/s, operational cycle reaches 2000pcs/h (calculated based on cutting one line per 166mm cell).

設(shè)備穩(wěn)定性(Equipment Stability)

定位精度:電池片自動(dòng)定位誤差≤±0.075mm,減少人工干預(yù)。

Positioning accuracy: Automatic cell positioning error ≤±0.075mm, reducing manual intervention.

破損率:≤0.1%,裂片工裝支持二分之一片分片,降低材料損耗。

Breakage rate: ≤0.1%, cracking fixture supports 1/2 segmentation, reducing material loss.

激光器壽命:質(zhì)保20000小時(shí),長(zhǎng)期運(yùn)行成本可控。

Laser lifetime: Warranty 20,000 hours, ensuring controllable long-term operating costs.

兼容性與靈活性(Compatibility and Flexibility)

物料尺寸兼容性:156×156mm至220×220mm全尺寸覆蓋,支持TOPCon、IBC、HJT等不同類型電池片。

Material size compatibility: Full-size coverage from 156×156mm to 220×220mm, supports different types of cells such as TOPCon, IBC, HJT.

分片選項(xiàng):標(biāo)配1/2劃片,可選配1/3劃片,適應(yīng)小間距、負(fù)間距等高效組件封裝工藝。

Segmentation options: Standard 1/2 scribing, optional 1/3 scribing, adapting to efficient module encapsulation processes like small spacing, negative spacing.

二、技術(shù)優(yōu)勢(shì)分析(II. Technical Advantage Analysis)

高精度與低熱影響(High Precision and Low Thermal Impact)

激光切割精度達(dá)±10微米(遠(yuǎn)高于傳統(tǒng)機(jī)械切割的±50微米),熱影響區(qū)寬度<20μm,顯著降低電池片熱損傷,保障轉(zhuǎn)換效率。

Laser cutting accuracy reaches ±10 microns (far exceeding traditional mechanical cutting's ±50 microns), heat-affected zone width <20μm, significantly reducing cell thermal damage and ensuring conversion efficiency.

非接觸式加工(Non-contact Processing)

激光束聚焦切割,避免機(jī)械應(yīng)力導(dǎo)致的隱裂,切割良率高達(dá)99.5%以上,提升組件可靠性。

Focused laser beam cutting avoids micro-cracks caused by mechanical stress. Cutting yield rate is over 99.5%, enhancing module reliability.

高效產(chǎn)能與成本優(yōu)化(High Efficiency and Cost Optimization)

單臺(tái)設(shè)備每小時(shí)產(chǎn)能超2000片,配合半片技術(shù)可提升組件功率5%-10%,降低封裝損失2%-3%。

Single machine hourly capacity exceeds 2000 pieces. Combined with half-cell technology, it can increase module power by 5%-10% and reduce encapsulation loss by 2%-3%.

材料利用率提升至98%(傳統(tǒng)機(jī)械切割僅95%),減少運(yùn)維成本約5%-10%。

Material utilization rate increases to 98% (traditional mechanical cutting only 95%), reducing operation and maintenance costs by approximately 5%-10%.

智能化與易用性(Intelligence and Ease of Use)

集成上料、定位、激光劃切、下料模塊,實(shí)現(xiàn)全自動(dòng)生產(chǎn)。

Integrated loading, positioning, laser scribing, and unloading modules enable fully automatic production.

PC界面操作,支持參數(shù)快速調(diào)整,適應(yīng)不同生產(chǎn)需求。

PC interface operation supports quick parameter adjustment to adapt to different production needs.

三、應(yīng)用場(chǎng)景與市場(chǎng)反饋(III. Application Scenarios and Market Feedback)

核心應(yīng)用領(lǐng)域(Core Application Areas)

光伏組件生產(chǎn):用于電池片切割、劃片,適配72片、144片等主流組件規(guī)格。

Photovoltaic module production: Used for cell cutting and scribing, compatible with mainstream module specifications like 72-cell and 144-cell.

高效組件封裝:支持半片、多分片技術(shù),提升組件效率與壽命。

High-efficiency module encapsulation: Supports half-cell, multi-segmentation technologies to improve module efficiency and lifespan.

薄片化趨勢(shì):兼容120-220μm超薄電池片,滿足行業(yè)降本需求。

Thinning trend: Compatible with 120-220μm ultra-thin cells, meeting industry cost reduction demands.

客戶評(píng)價(jià)與口碑(Customer Evaluation and Reputation)

中步擎天以"24小時(shí)客服在線、365天全天候守護(hù)"的售后服務(wù)著稱,設(shè)備維護(hù)成本低,響應(yīng)迅速。

Chintiyan(zbqt) Energy New Energy is renowned for its after-sales service: "24-hour online customer service, 365-day round-the-clock support." Equipment maintenance cost is low with rapid response.

其激光劃片機(jī)在性價(jià)比上優(yōu)勢(shì)顯著,配置齊全且價(jià)格遠(yuǎn)低于市場(chǎng)同類型產(chǎn)品,深受客戶認(rèn)可。

Its laser scribing machines have significant price/performance advantages, with complete configurations and prices far below similar market products, earning strong customer recognition.

四、型號(hào)對(duì)比與選型建議(IV. Model Comparison and Selection Suggestions)

CTC-20型號(hào) (CTC-20 Model)

適用場(chǎng)景:中小規(guī)模光伏組件生產(chǎn)線,追求高精度與低成本平衡。

Applicable scenarios: Small and medium-scale PV module production lines seeking a balance between high precision and low cost.

優(yōu)勢(shì):全尺寸兼容、高精定位、低破損率,價(jià)格僅需幾萬(wàn)元,性價(jià)比突出。

Advantages: Full-size compatibility, high-precision positioning, low breakage rate, price only tens of thousands of RMB, outstanding cost-performance.

CTC-80S型號(hào)(高端款) (CTC-80S Model (High-end))

技術(shù)亮點(diǎn):采用激光開(kāi)槽+加熱噴水裂片技術(shù),實(shí)現(xiàn)無(wú)損切割,熱影響區(qū)更小。

Technical highlights: Uses laser grooving + heated water jet cracking technology to achieve non-destructive cutting with a smaller heat-affected zone.

適用場(chǎng)景:大規(guī)模高效組件生產(chǎn),對(duì)切割質(zhì)量要求極高的客戶。

Applicable scenarios: Large-scale high-efficiency module production, customers with extremely high requirements for cutting quality.

五、總結(jié):中步擎天小型激光劃片機(jī)的核心價(jià)值(V. Summary: Core Value of Chintiyan(zbqt) Energy New Energy's Small Laser Scribing Machine)

技術(shù):激光切割精度與熱控制技術(shù),適配高效組件發(fā)展趨勢(shì)。

Technology: Laser cutting accuracy and thermal control technology adapt to the development trend of high-efficiency modules.

成本優(yōu)化:高產(chǎn)能、低破損率、高材料利用率,直接降低制造成本。

Cost optimization: High capacity, low breakage rate, high material utilization rate directly reduce manufacturing costs.

服務(wù)保障:全天候技術(shù)支持與快速響應(yīng),確保設(shè)備長(zhǎng)期穩(wěn)定運(yùn)行。

Service guarantee: Round-the-clock technical support and rapid response ensure long-term stable operation of the equipment.

推薦理由:若需在光伏組件生產(chǎn)中實(shí)現(xiàn)高效、精準(zhǔn)、低成本的電池片切割,中步擎天的小型激光劃片機(jī)(尤其是CTC-20型號(hào))是理想選擇,其性能與性價(jià)比在同類產(chǎn)品中具有顯著優(yōu)勢(shì)。

Recommendation reason: If efficient, precise, and low-cost cell cutting is required in PV module production, Chintiyan(zbqt) Energy New Energy's small laser scribing machine (especially the CTC-20 model) is an ideal choice. Its performance and cost-effectiveness have significant advantages over similar products.


中步擎天新能源(湖北)有限公司
聯(lián)系電話:15629037640   400-1635661                       聯(lián)系郵箱:zhongbuqingtian@chintiyan.com   
聯(lián)系地址:湖北省武漢市江夏區(qū)廟山開(kāi)發(fā)區(qū)幸福四路5號(hào)
新聞資訊
創(chuàng)新儲(chǔ)能產(chǎn)品研發(fā)智造、銷售與服務(wù)
高端專用裝備(光伏/鋰電/半導(dǎo)體制造領(lǐng)域)研發(fā)智造
電力資產(chǎn)(光伏電站/儲(chǔ)能電站)投資、開(kāi)發(fā)、建設(shè)、運(yùn)維
鋰電高端裝備產(chǎn)線合作案例